High Performance 40kw Weichai Industrial Type Silent Generator Set

• Customization: Available
• After-sales Service: Provided
• Warranty: One Year or 1000 Hours
• Model NO.: GRW40
• Type: Basic Diesel Generator
• Installation Method: Fixed
• Stroke: Four Stroke
• Cooling Method: Water Cooling
• Output Type: AC Three Phase
• Speed: Speed
• Conditions of Use: Land Use
• Usage: Common Units, Standby Unit, Emergency Crew
• Landuse Type of Unit: Ordinary
• Excitation Mode: AC Rotating Exciter
• Product Name: Low Noise Diesel Generator Set
• Genset Prime Power: 40kw/50kVA
• Genset Standby Power: 44kw/55kVA
• Controller Module: Smartgen, Deepsea, Comap
• Protection Grade: IP23
• Rated Voltage: 220/380 230/400 240/415 127/220 277V/480V
• Frequency: 50Hz, 60Hz Available
• Engine: Yuchai, Weichai, Shangchai, Mtu, Shangyan
• Alternator: Leroy Somer, Marathon, Enge, Gerall
• Alternator Wire: 100% Copper
• Starting Method: 24V DC Electric Start
• Certificate: ISO9001, TUV Certified
• Lead Time: Within 5 Days
• Color: Customers Requirement
• Net Weight: 600kg
• Transport Package: Plywood Case
• Specification: 1570*700*1050mm
• Trademark: GERALL
• Origin: Foshan China
• HS Code: 8502110000
• Production Capacity: 5000pieces/Years

Product Description

Product Features
(1) A full control panel with power indicator lights and oil lamps.
(2) Emergency shutdown for low oil pressure and high water temperature.
(3) The large fuel tank is convenient for long-term use.
(4) High strength chassis, low vibration, stable operation.
(5) Fully enclosed noise reduction system.
(6) Advanced waterproof and dustproof design.
(7) High quality steel and spraying technology.
(8) Easy to install and maintain.
(9) 50 Hz and 60 Hz are available for selection.

Product Applications
1. Emergency Power Supply. Diesel generators are widely used as backup power sources in case of power outages. They ensure that critical systems and operations continue to run, especially in hospitals, data centers, and industrial facilities.
2. Primary Power Source. In remote areas where grid access is limited or unavailable, diesel generators can be used as the primary power source to provide continuous power.
3. Backup power. Many facilities use diesel generators as standby power, which automatically start up in the event of a power grid failure, providing uninterrupted power.
4. Portable Power. Diesel generators are often used in construction sites, outdoor events, and other temporary locations where electrical power is required but not readily available.
5. Industrial Applications. In industries such as mining, oil and gas, and agriculture, diesel generator sets provide necessary power to equipment and machinery in off-grid locations

Standard Configurations
 1. Engine. Powered by brand new original WEICHAI water cooled diesel engine.
 2. Alternator. Copper brushless AC synchronous alternator 3 phase with IP23 and H insulation class.
 3. Cooling System. Suitable for environments of 40°C-50°C radiator water tank, belt driven cooling fan with safety cover.
 4. Control System. DELIXI or CHINT brand power generation output air switch, standard control panel with SmartGen brand AMF controller module   for automatic start and stop, supports eight languages worldwide, 12/24V DC electric start system with battery charger.
 5. Base Frame. Heavy duty steel base frame ensures that strong and durable, with coat painting to prevent corrosion.
 6. Filtration System. Dry air filter, fuel filter, lubricating oil filter.
 7. Short Circuit Protection. Moulded case circuit breaker.
 8. Specialized muffler exhaust system with flexible connectors and bellows.
 9. Original technical documents of the engine and alternator, generator set manual, test report, etc.
10. ISO9001 approved.
 

Components of Diesel Generator Set:    1. WEICHAI Diesel Engine;    2. GERALL  Alternator;    3. Controller
Generator Set Parameters
Generator Set Model	GRW40
Rated Power	40kW
Rated Capacity	50kVA
Rated Current	72A
Rated Voltage	400V/230V (can be customized for different voltages)
Rated Frequency	50Hz
Rated Speed	1500rpm
Power Factor	0.8 (lagging)
Fuel Consumption at 100% Load	≤208g/kW.h
Speed Governor	Electronic
Noise Level (LP7M)	≤110dB(A) within 7 meters
Cooling Method	Closed fan radiator cooling
Overall Size	1570*700*1050mm
Net Weight	600kg
Engine Parameters
Engine Brand	WEICHAI
Prime Power	44kW
Standby Power	48.4kW
Rated Speed	1500rpm
Starting Mode	24V DC electric start
Number of Cylinders	6 Cylinders L type
Stroke	4 Stroke
Bore x Stroke	89x92mm
Total Displacement	2.29L
Intake Mode	Turbocharged after cooled
Speed Regulation	Electronic
Fuel Consumption at 100% Load	≤208g/kW.h
Coolant Volume	11.3L
Lubricating Oil Capacity	9.5L
Cooling Mode	Water cooled
Fuel Type	Diesel
Emission Standards	CN Stage 2
Alternator Parameters
Alternator Brand	GERALL
Rated Power	40kW
Rated Capacity	50kVA
Rated Voltage	400V/230V
Rated Frequency	50Hz
Rated Current	72A
Rated Speed	1500rpm
Number of Phase	AC 3 Phase
Connecting Type	3 Phase 4 Wire Y Series
Number of Bearing	Single
Voltage Regulating Mode	Automatic voltage regulation (AVR)
Winding Material	100% Copper
Insulation Grade	H
Protection Class	IP23
Exciter Type	Self excitation, brushless with AVR
Controller
Modules Brand	SmartGen
Model	HGM6110N
Working Power Range	DC8-35V
Working Temperature	-25~70ºC
Display	Multilingual LCD
Screen Material	Acrylic, Silica-gel panel and keys
Function	Automatic start module, it controls generator to start/stop by remote start signal. For gens, genset has functions of over/under voltage, over/under frequency, over current and over power.
Language Interface	Chinese, English, Spanish, Russian, Portuguese, Turkey, Polish and French
IP Rating	IP65
Working Mode	Auto/Stop/Manual
Alarm Protection	Warning/Shutdown

Detailed Photos


Silent Diesel generator set advantages
1. Low Noise. This is the most significant feature of the silent generator. It reduces noise generation and transmission through the use of soundproof materials, sealing design and special noise reduction technology.
2. Compact Structure. Silent diesel generator sets are usually compact in design, easy to install and move.
3. Efficient Performance. Even use of noise reduction measures, this type of generator set usually still maintains efficient power output.
4. Durable. Silent generator sets usually use high quality materials and components to ensure its reliability and durability in harsh environments.
5. Easy to Maintain. These generator sets are usually designed with ease of maintenance in mind, making regular inspection and maintenance work easier.
6. Environmental Protection. Due to lower noise levels, silent generators are more environmentally friendly, suitable for areas with more stringent noise restrictions.
7. Multifunctionality. Silent diesel generator sets can not only be used in home, commercial and industrial environments, but also for field working and emergency rescue.
8. Temperature Adaptability. Some silent generator sets are designed with temperature control devices, which can operate stably at different ambient temperatures.
9. Intelligent Control. Modern silent diesel generator sets are usually equipped with intelligent control systems, which can realize remote monitoring and fault diagnosis.
10. Energy Saving. Silent generator sets have a relatively low fuel consumption rate, which helps to save energy.

It can be used as the main power source and run continuously to provide uninterrupted power supply for various civil and industrial power equipment. The main components are selected from top international brands with high reliability, safe and stable performance. The intelligent parallel control system can perform parallel operation of multiple units to meet the power demand of larger loads.

The advanced waterproof and dustproof design adopts a labyrinth type air duct structure and a dustproof net design, while adding sealing strips and applying sealant to balance the different needs of ventilation and waterproof and dustproof. Meanwhile, it has been repeatedly tested in rain and dustproof tests, the highest can reach the protection level IP54.

High quality steel is used for the cabinet and surface spray treatment, corrosion resistance, scratch resistance, rust resistance, it can meet the C4, 05-1 and C5M class anticorrosion requirements according to different use environments, the surface treatment process of the diesel genset has passed the 1500 hours salt spray test.

Radiator and high voltage parts are isolated and protected to avoid accidents caused by touching, there are emergency stop buttons inside and outside of the cabinet for convenience and safety, and the negative battery switch on and off DC control power supply, and it has a lockable fuel cover.

Through the three dimensional construction analysis simulation software on the generator set load bearing and vibration calculations and long time running tests, effectively reduce the genset running vibration, to ensure stable and reliable working.

The fully enclosed noise reduction system, advanced product design and manufacturing process to ensure better stability of the engine, thereby getting the lower body noise and exhaust noise, in addition to use of sealing rubber around the door, the concept of noise reduction is also fully integrated into the entire intake and exhaust system and all other components.

Here are several key features of silent diesel generator sets conponents:
1. Galvanized sheet steel cabinet, corrosion and fire resistant with abrasion and tear resistance function.
2. High strength base, low vibration, stable work.
3. Forklift lifting holes and top lifting lug for easy transportation.
4. Large capacity base fuel tank for long time use.
5. External fuel filler for easy to refuel.
6. Air inlet, make sure there's enough air in.
7. External coolant filler for easy injection.
8. Full featured control system to meet different types of customer needs.
9. Exhaust with rain cap to protect the genset.
10. External emergency stop button, its primary function is to immediately shut down or stop working of a machine or system in an emergency situation to prevent damage to equipment.


Product Optional

Product Parameters

Specification Sheet for Generator Sets Powered by WEICHAI Engine 1500rpm, 3 Phase 4 Wire, 400V/230V 50Hz, PF=0.8, Emission Standards CN Stage 2
Genset Technical Parameters								Engine Technical Parameters
Generator Set Model	Prime Power		Standby Power		Unit size L×W×H	Weight	Engine type	Cylinder count/alignment	Displacement	Fuel consumption rate	Lube Oil capacity	Total coolant capacity
	KW	KVA	KW	KVA	mm	KG			L	g/kw.h	L	L
GRW16	16	20	18	22.5	1400×700×1050	467	WP2.3D25E200	4/L	2.29	220	8.5	11.3
GRW25	25	31.25	30	37.5	1500×700×1050	511	WP2.3D33E200	4/L	2.29	212	8.5	11.3
GRW30	30	37.5	33	41.25	1570×700×1050	571	WP2.3D40E200	4/L	2.29	210	8.5	11.3
GRW36	36	45	40	50	1570X700×1050	590	WP2.3D48E200	4/L	2.29	203	8.5	11.3
GRW40	40	50	44	55	1570X700×1050	600	WP2.3D53E210	4/L	2.29	208	9.5	11.3
GRW50	50	62.5	55	68.75	1930×860×1218	885	WP4.1D66E200	4/L	4.09	211	13	18
GRW60	60	75	66	82.5	1985X860×1218	955	WP4.1D80E200	4/L	4.09	210	13	18
GRW80	80	100	88	110	1985×860×1218	1000	WP4.1D100E200	4/L	4.09	199	13	18
GRW100	100	125	110	137.5	2500×960×1600	1550	WP6D132E200	6/L	6.75	209	18	36
GRW120	120	150	132	165	2500×960×1600	1650	WP6D152E200	6/L	6.75	199	18	36
GRW150	/	/	150	187.5	2550×960×1600	1700	WP6D167E200	6/L	6.75	195	18	36
GRW160	160	200	180	225	3000×1170×1780	2150	WP10D200E200	6/L	9.73	192	24	50
GRW200	/	/	200	250	3000×1170×1780	2260	WP10D238E200	6/L	9.73	198	24	50
GRW220	200	250	220	275	3000×1170×1780	2280	WP10D264E200	6/L	9.73	198	24	50
GRW260	250	312.5	275	343.75	3000×1196×1780	2560	WP10D320E200	6/L	9.73	202	24	50
GRW300	300	375	330	412.5	3000×1120×1700	2700	WP12D353E200	6/L	11.6	200	24	50
GRW320	320	400	350	437.5	3200×1345×1884	2925	WP13D385E200	6/L	12.5	196	36	70
GRW350	350	437.5	380	475	3200×1345×1884	3118	WP13D405E200	6/L	12.5	195	36	70
GRW450	450	562.5	500	625	3800×1650×2100	5000	6M33D572E200	6/L	19.6	201	61	159
GRW500	500	625	550	687.5	3850×1680×2100	5200	6M33D633E200	6/L	19.6	200	61	159
GRW550	550	687.5	600	750	3900×1680×2150	5800	6M33D670E200	6/L	19.6	204	61	159
GRW640	640	800	720	900	4200×1800×2200	7400	8M33D800E200	8/V	26.14	195	105	240
GRW720	720	900	800	1000	4200×1800×2200	7500	8M33D890E200	8/V	26.14	195	105	240
GRW640	640	800	720	900	4400×1995×2200	7500	12M26D792E200	12/V	31.8	208	109	202
GRW720	720	900	800	1000	4400×1995×2200	7500	12M26D902E200	12/V	31.8	208	109	202
GRW800	800	1000	880	1100	4400×1995×2200	7600	12M26D968E200	12/V	31.8	195	109	202
GRW900	900	1125	1000	1250	4800×2200×2450	8400	12M33D1108E200	12/V	26.1	197	146	303
GRW1000	1000	1250	1100	1375	4800×2200×2450	8400	12M33D1210E200	12/V	26.1	195	146	303
GRW1200	/	/	1200	1500	4800×2200×2450	8500	12M33D1320E200	12/V	26.1	197	146	303
Specification Sheet for Generator Sets Powered by WEICHAI Engine 1500rpm, 3 Phase 4 Wire, 400V/230V 50Hz, PF=0.8, Emission Standards CN Stage 3
GRW15	15	18.75	16	20	1458X723×1058	555	WP3.2D20E310	4/L	3.17	228	9	15
GRW20	20	25	22	27.5	1513×723×1058	576	WP3.2D28E310	4/L	3.17	221	9	15
GRW22	22	27.5	24	30	1513X723×1058	606	WP3.2D33E310	4/L	3.17	216	9	15
GRW24	24	30	26	32.5	1513×723×1058	612	WP3.2D36E310	4/L	3.17	216	9	15
GRW30	30	37.5	33	41.25	1572×757×1158	672	WP3.2D44E310	4/L	3.17	220	9	15
GRW50	50	62.5	55	68.75	1930×860×1218	885	WP4.1D66E310	4/L	4.09	202	13	18
GRW60	60	75	66	82.5	1985X860×1218	955	WP4.1D84E310	4/L	4.09	199	13	18
GRW80	80	100	88	110	1985×860×1218	1000	WP4.1D105E310	4/L	4.09	230	13	18
GRW90	90	112.5	100	125	1953X905×1356	1050	WP4.6ND120E310	4/L	4.58	197	16	22
GRW100	100	125	110	137.5	1953×905×1356	1050	WP4.6ND138E310	4/L	4.58	195	16	22
GRW120	120	150	132	165	1953×905×1356	1150	WP4.6ND148E310	4/L	4.58	195	16	22
GRW120	120	150	132	165	2500×960×1600	1650	WP6D152E310	6/L	6.75	193	18	36
GRW150	150	187.5	160	200	2630×900×1505	1850	WP7D185E310	6/L	7.47	197	24	31
GRW160	160	200	180	225	2668X900×1507	1891	WP7D216E310	6/L	7.47	195	24	31
GRW180	180	225	200	250	2668×900×1667	2189	WP7D240E310	6/L	7.47	194	24	31
GRW200	200	250	220	275	2668×900×1667	2189	WP7D264E310	6/L	7.47	194	24	31
GRW200	200	250	220	275	2999×1170×1780	2280	WP10D264E350	6/L	9.726	190	24	50
GRW250	250	312.5	275	343.75	2980×1196×1689	2560	WP10D320E350	6/L	9.726	190	24	50
GRW320	320	400	350	437.5	3200×1345×1884	2925	WP13D385E310	6/L	12.54	190	36	70
GRW360	360	450	400	500	3200×1345×1884	3118	WP13D440E310	6/L	12.54	194	36	70
GRW400	400	500	440	550	3200×1396×1863	3218	WP13D490E310	6/L	12.54	195	36	70
GRW500	500	625	550	687.5	3850×1680×2100	5200	6M33D633E310	6/L	19.6	195	61	159
GRW600	600	750	660	825	3900×1680×2150	5800	6M33D725E310	6/L	19.6	190	61	159
GRW640	640	800	700	875	4200×1800×2200	7600	8M33D800E310	8/V	26.14	196	105	240
GRW720	720	900	800	1000	4200×1800×2200	7600	8M33D895E310	8/V	26.14	197	105	240
GRW720	720	900	800	1000	4400×2000×2200	7600	12M26D902E310	12/V	31.8	190	109	202
GRW800	800	1000	880	1100	4800×2200×2450	8400	12M33D968E310	12/V	31.8	190	146	303
GRW800	800	1000	800	1000	4200×1800×2200	7700	8M33D975E310	8/V	26.14	200	106	240
GRW900	900	1125	1000	1250	4800×2200×2450	8400	12M33D1108E310	12/V	26.14	188	146	240
GRW1000	1000	1250	1100	1375	4800×2200×2450	8400	12M33D1240E310	12/V	26.14	192	146	240
GRW1200	1200	1500	1320	1650	4800×2200×2450	8500	12M33D1500E310	12/V	26.14	196	146	240
GRW1200	1200	1500	1320	1650	5800×2300×2450	8500	16M33D1530E310	16/V	26.14	198	146	240
GRW1300	1300	1625	1450	1812.5	5800×2300×2460	8600	16M33D1580E310	16/V	26.14	200	146	240
GRW1400	1400	1750	1500	1875	5800×2300×2900	12400	16M33D1680E310	16/V	52.3	198	172	442
GRW1500	1500	1875	1650	2062.5	5800×2300×2900	13000	16M33D1800E310	16/V	52.3	197	172	442
GRW1600	1600	2000	1720	2150	5800×2300×2900	13500	16M33D1980E310	16/V	52.31	196	172	442
GRW1800	1800	2250	2000	2500	7010×2680×2960	17400	20M33D2210E310	20/V	65.41	196	240	470
GRW1800	1800	2250	2000	2500	6600×2680×2980	20100	12M55D2210E310	12/V	65.65	196	380	806
GRW2000	2000	2500	2200	2750	6600×2680×2980	20900	12M55D2450E310	12/V	65.65	197	380	806
GRW2200	2200	2750	2400	3000	6670×2680×2980	21400	12M55D2700E310	12/V	65.65	191	380	806
GRW2400	2400	3000	2640	3300	7090X3000×3580	24300	16M55D2900E310	16/V	87.5	191	480	900
GRW2600	2600	3250	2860	3575	7090×3000×3580	24400	16M55D3300E310	16/V	87.5	191	480	900
GRW3000	3000	3750	3300	4125	7290×3000×3760	25000	16M55D3600E310	16/V	87.5	196	480	900

Note: As the product will be continuously upgraded, product appearance, size, weight and other parameters are subject to the actual product, please consult the salesperson for details.

Company profile
GERUI POWER offers you: diesel generator set power 7KW-3000KW, silent generator set 7KW-1000KW, automatic generating set power 7KW-1000KW, portable trailer diesel generator set power 10KW-500KW, vehicle-mounted power station 7KW-600KW.
The engine brand uses YUCHAI, WEICHAI, SHANGCHAI, MTU, SHANGYAN, etc.
The alternator brand uses LEROY SOMER, MARATHON, ENGE, GERALL brushless synchronous generator, and with salient pole integral rotor technology, H-class insulators, steel plate body, excellent performance, stable and reliable operation.
The controller uses a multifunctional intelligent control module for diesel generator sets, Chinese and English operation interface, with automatic control, manual control and various parameter display and protection functions.

Production Processing
Our diesel generator set production workshop is a specialized facility where we manufacture a wide range of diesel generator sets. With advanced equipment and skilled workers, we ensure high quality production and efficient work procedure.

In this workshop, we produce diesel generator sets with various power outputs, from 7KW to 3000KW. Our products are mainly powered by well-known brands such as YUCHAI, WEICHAI, SHANGCHAI, MTU, SHANGYAN diesel engine company. These generator sets applications in industries such as telecommunications, construction, mining, and emergency power supply.

With years of experience in the industry, we have gained a reputation for reliable and high-quality diesel generator sets. Our production workshop is committed to providing customers with excellent products and services, and we strive to become a leading manufacturer in the global diesel generator set market.

Company Cases
Diesel generators are widely used in animal husbandry, shipping transportation, steamship, garbage disposal, water conservancy and hydropower, factory backup, outdoor welding, metallurgy mining, cold storage, municipal engineering, civil air defense projects, flood control and drought relief, highways, railway, hotels and guesthouses, real estate, data, communications industry, fire backup and other industries.

Certifications
To ensure the quality of our diesel generator sets, we requiring strictly and carefully testing at each stage of production. All products have passed ISO9001:2015, ISO14001:2015, ISO45001:2018 certification. We also have a professional research and development team that continuously improves our product design and develops new models to meet market demands.

Why choose us?
On-Line gensent running test before shipment Servicing more than 80 countries and regions.
100% quality guarantee with free parts replacement.
Everything can be tailored to meet your specific requirements.
Professional service team for installation and maintenance service.

FAQ
1.How is your Package?
Plastic (free of charge) or wooden case with steel plate ( charge will be decided according to the outer silent diesel generator canopy size )

2.How is your Payment?
By 30% T/T as deposit, 70% balance should be paid 10 days before shipment or100% L/C at sight.

3.How is your Delivery?
About 7-15 days after we get the deposite.

4.How is your Warranty?
The goods manufactured by GERALLY Generator CO.,Ltd are under warranty within1 year from the date of delivery.lf the damageable spare parts of genset are caused by incorrect man-made operation and beyond the defects liability period, we will not assume the warranty responsibility.

5.Do you arrange shipment for the products?
For FOB or CIF price, we will arrange shipment for you. For EXW price, clients need to arrange shipment by themselves or their agents. The cheapest way is by sea but takes a long time, you can use your shipping forward agent to pick up the products from our factory, or we can deliver the products to the port. We shall not be responsible for any import taxes, clearance cost, port charges, etc. 

6: How about guarantee and after-sales service?
The products guarantee is 12 months or 1000 working hours warranty for all our products.

7: How do I install the products?
There is a video to show you how to use our products, when delivery we enclose English operate manually to you. If you glad to visit our factory, free training of install use and maintenance of products.

8: Are you a manufacturer?
Yes, we are a manufacturer, both OEM and ODM, and we have our design team, sales team, and factory.